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Instructions to Install a 60 Watt Solar Power Backup Kit

Essay by   •  August 10, 2011  •  Case Study  •  1,306 Words (6 Pages)  •  1,778 Views

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Instructions to Install a 60 Watt Solar Power Backup Kit

A solar system can act as a backup generator to run essential appliance in the case of a power outage.

This project guide will show you how to install a 60-watt solar power backup kit ensuring your appliances can continue to function even when power is out.

CAUTION: Installers will need to have a working knowledge of electricity and electrical devices; although the system is low voltage potential shock hazard or system failure could result installation instructions are not followed.

STEP ONE: READ THESE INSTRUCTIONS CAREFULLY

BEFORE INSTALLATION

NOTE:

* Avoid Electrical Hazards when installing, wiring, operating, and maintaining your Solar Module.

* The solar module included generates DC electricity when exposed to sunlight or other light sources.

* For use in 12-Volt systems only.

* Observe proper polarity throughout entire power cable wiring route.

* Work Safely. Do not wear jewelry when working with electrical or mechanical equipment.

* Use protective eyewear when working with batteries or drills.

* Use extreme caution when on ladders or on roof.

* Do not attempt to charge non-rechargeable batteries

* Always connect charge controller to battery first

* When disconnecting, always disconnect battery last

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Step two: Make sure all material are contained in box

Tools: What you will need

Philips Head Screwdriver, Wire Strippers, 5/8 inch Allen key

Materials included : 60-Watt Solar Backup kit

* 1 60-Watt amorphous solar panels

* PVC frame for mounting panels

* 12-volt DC plug

* Alligator battery clamps

* Mounting screws and nuts

* wire connector

* 12-ft. extension cable

* Connector cable to regulator

* 12-volt DC socket

* 200-watt modified sine wave inverter

* 7-amp solar charge controller

* Purchased separately: Deep cycle 12-volt battery (not included in the kit)

Step three

Choose an appropriate location that provides the most direct sunlight and can support the solar

panel, and is free from shade. Be aware of surrounding objects; although an object seems far from the

mounting location it may still obscure the sun from the panel. The ideal year round position for a solar

panel in the Northern Hemisphere is facing due south tilted at an angle equal to your latitude. For most North American locations any angle between 30 and 50 degrees is suitable.

Step four

* Slide aluminum legs marked 1 and 2 along each side of panel until you feel the mechanical lock click then tighten the four ½ inch stainless steel bolts using the allen key provided into the top and bottom holes on each side of panel.

* Attach support legs 3 and 4 to the mounting bracket on the back side of panel with locking support pins provided.

* Adjust four pivoting feet to get the optimal angle for the season.

* Tighten pivot feet securely with allen key.

http://www.backwoodssolar.com/catalog/solar_mounts.htm

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Step six

Selecting battery (not included)

Step 7

Connect the Charge Controller to the Battery

Attach the Solar Charge Controller positive (+) wire to the positive (+) battery terminal.

Then connect the Solar Charge Controller negative (-) wire to the negative (-) battery terminal.

WARNING: The alligator clips MUST be placed on to the battery in order mentioned above failure to do so may cause sparking or explosion.

Step

Connect the Charge Controller to the Solar Panels

Connect the end of the regulator cable to the extension cable.

Strip the ends of the solar panel wires.

Connect the positive (+) wire from the solar panel to the positive (+) of the charge controller.

Connect the negative (-) wire from the solar panel to the negative (-) of the charge controller.

Ensure the connections are secure.

Step 8

Connect the Charge Controller to the Solar Panels

1. Connect the end of the regulator cable to the extension cable.

2. Strip the ends of the solar panel wires.

3. Connect the positive (+) wire from the solar panel to the positive (+) of the charge controller.

4. Connect the negative (-) wire from the solar panel to the negative (-) of the charge controller.

5. Ensure the connections are secure.

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